Shed Plan

Hi Everyone,

Well, the apprentice and I did not get to finish the bowl together. He has been ill and recovering from some surgery earlier this year and just recently got out of the hospital. He had been having some minor nose bleeds the past week and yesterday had a good sized nose bleed and had to visit the ER for treatment. I didnt want to take him into a cold, dusty environment and hes on his way home today so we couldnt finish the turn. But I did go down and finish the turn and hell be able to see online how this went.

Heres the photos:


This is the bowl back on this lathe today and fortunately it hasnt distored. If you look closely you can see the extensive end grain tearing  and the whole thing needed to be hollowed out a lot more and that is what I did. I thinned the walls and then I sharpened by bowl gouge and turned the speed up to 900 rpm and very gently shaved the sides until they were smooth. Then I deepened and rounded out the bottom of the bowl:

This is the bowl after its been shaved. It needed very little sanding. Ive also refined the rim a little and removed some tearing along the rims edge:


And here is the finished bowl. Its got lots of mineral staining and some spalting lines. The color is a buff color and so when Ive applied the salad bowl varnish to it, its going to be really pretty:


This is the bowl from the side:

Now, since this was unseasoned, it has to go in the drying bag for 2 weeks to dry out and stabilize. Well come back to it then and take a look. If the wood fairies are kind to us, it will still be round and un-cracked and ready for varnishing.

So stay tuned for this one at the end of the month.

My next project is a bowl for my friend and colleague, John S.

See you later in the week.

VW

Well, I have been writing and rewriting this post in my editor for a while, but with the recent call to war on tablesaws espoused by Adam Cherubini over at Popular Woodworking Magazine, (You can read his blog post HERE) it seemed like the time to bring it out, rewrite a little and shine the sun on it.

The first confession is that I have not gone a whole complete year without my table saw. Its been about 3 weeks short of that year, but writing the title "49 Weeks Without a Table Saw" didnt really sound euphonious. The other confession is that I didnt walk into this year completely by choice. The year was a consequence of other, bigger, life choices. To make a long story shorter, my family and I moved back home from Maine to Wisconsin in a bit of a whirlwind and we took the first place that was available to move into. A small 2 bedroom upstairs duplex in a converted farmhouse. No garage, no basement for a shop, I had a small 5 foot by 9 foot storage area at the bottom of our stairwell, that still shared floor space with the stairwell. My table saw, router table, joiner, drill press, ect. all went into storage and I decided that it was time to focus on really learning to use hand tools.
I had been getting more and more interested in hand tools before we made the move. I already had a starting collection inherited from my wifes grandfather and I picked up a few things I didnt have off eBay, a couple planes and what not. So I readily embarked on the adventure of living mostly electron free in the shop for almost a year.

So what lessons have I learned in this year without a table saw? Im not sure I will be able to answer all of them in one blog article without it rivaling Tolstoy.

First would be the obvious, skill based lessons. Sharpening a chisel, plane blade, and a saw. Cutting square and to the line. Planing a board flat and joining the edges. The list goes on and on.

Then there would be other skills, less readily tangible, but possibly more valuable. I have a better eye for what is straight and square now, along with the muscle memory I learned sawing came a kind of "sight memory" where I can more readily tell when somethings off square, even by a little. I have learned to read and pay more attention the the grain of the wood. Its important in hand planing but its also important in wood selection, and in deciding which parts of a board to use for which parts of a project. I had read some on grain selection in projects before and just passed it off as something beyond me, but in working on my latest project I have been paying attention to the grain and how it will flow in the piece. Its making a difference in the look and Im impressed. There are other, more subtle lessons I have retained.
Will I stay a hand tool exclusive woodworker, a galoot if you will, forever? That answer is easy, no. I will never give up hand tools now for sure, but I consider myself to be a hybrid woodworker now. If you ask me, in my humble opinion, hybrid woodworking seems to be the most intelligent way to go. It mixes a variety of skills and gives you the most options when tackling a problem. It also gives you the chance to keep things fresh with those options, You dont always have to cut those dados with the router, or with the table saw. With a stair saw and a router plane, you have options. Options are a good thing.

Whats the point of learning all these hand tool techniques if I dont plan on staying exclusive to hand tools? This seems like a self explanatory question to me but lets explore it for a second anyhow. All these skills I have gathered in the last 12 months have made me a better, and more confident woodworker. For a long time I stood still in my woodworking, exploring the same shapes over and over, but now I feel more confident in my abilities, my eye for design, proportion, and detail, and my horizons are broadening. This year without a table saw has been a year of extreme growth for me as an artist working in wood. The time learning hand tools has made me a better woodworker overall.
In truth, as I write this article, I have already moved back from complete galoot to hybrid. I have recently moved into a new shop space with more room to set up my old electron smashing friends. The project Im on right now has seen the router and the band saw, and Friday morning, I spent 2 to 3 hours putting my old friend, the table saw, back together, and the white oak has seen her spinning 10 inch blade already. The table saw used to be my go to weapon for anything and everything. I would say for sure that she has lost a good deal of the reverence I used to hold for her, but she still has her place and duty in my shop, and Im glad to see her back together.
I had recorded, and now have severely edited down, a rather long dissertation relating my views on table saws, their necessity, and safety issues in regards to Mr. Cherubinis obvious issues he blogged about. I cannot disagree with some of the points you made sir, I do think that some of the language you used was strong and carried maybe more venom than you really intended, but any of us who read Popular Woodworking Magazine and wait for the next Arts & Mysteries article could have anticipated your biases, and what else is a blog for but a place to express your views and biases.

I like my table saw, Im not going to give it up, it was the first quality piece of equipment I purchased and it is high on my list. It is so versatile and you can do so many things well on a table saw. more things I think that you can do with any other single piece of equipment. That in itself should earn it some merits. All in all with everything one must respect the power and danger of the tool in question, and have no arrogance or ego when it comes to working with the tool. Notice I did not use the word fear, you should not ever fear a tool, fear will, by itself, get in the way of safety. Not fear but respect.

Cheers and Be Safe.

Oldwolf

We started a recycled oak table project yesterday. The wood came late last Friday and we just stuck it in the shed for the weekend. Yesterday was a beautiful day, perfect for studying lumber outside, so we hauled it all out and stood it up against the end of the shop. Click the photos to enlarge them...

It was quite a good selection ..

We chalked them up and rough cut them to length and sort of identified what we thought might go where ... well make the final decisions after we mill them up ...

We made some finish samples from the cut offs and well finish them up tomorrow and mail them to the client. I always try to wait for the actual wood to arrive as each batch of recycled lumber is slightly different in character, age, and in the way it takes stains and finishes ... This client will be putting this table in a very contemporary setting ... Should be great, regardless of the color she picks ...

Its on the rack, resting now, acclimating to the shop and our environment. I was pleased it came in the door at about 9% ... Good for recycled lumber at this time of the year ... Our supplier for this project is Appalachian Woods in Stuarts Draft, Virginia ...

With the decision being made to make a new mantle, Ive taken 3 pieces of cherry and glued them together. Before I did that, I ran everything through the planer and joiner to get as good of a surface as possible for the glue bonds. Upon glueing, I clamped everything together and let set for 3 days. Below is a picture of the clamped piece.
After it has set, Ive removed the clamps, and went to work with the hand planer on the edges. Then, Ive given the top edge a nice decorative edge. This is the same edge I did on the bullnose for the countertop. Then I switched bits and gave the bottom edge a 1/2" roundover. Here are some pics of that.
Now its on to the staining and finishing part of the job!

Will recently completed this nice jewelry box for a client to give to his wife for Christmas ... It was a surprise, but the cats out of the bag by now Im sure ... It was a nice little project ....Click the photos to enlarge them ... Above is the back side ...
From the front .... We used a piece of figured cherry left from the new trestle table we delivered the weekend before Christmas ... The square trays are about an inch tall and slide side to side or lift out easily ... The mirror was a last minute addition ...
Will did the walnut inlay with the initials on the cnc ...
When he glued up the box, we werent sure whether the outside was to be stained or not. Since the bottom of the drawer and the top compartment are covered with a suede like fabric, we shellacked the interior before the glue up and taped it off for staining and finishing the outside ...
Will fitted up the drawer and installed the hinges before disassembling the box for finishing ...
The dividers, taped off
From the front before finishing ... Weve got a CAD drawing somewhere ... I think its about 10 x 14 x 7 high